Intelligence Modules

Purpose-built AI for every critical manufacturing signal.

Five connected modules turn fragmented factory data into defect detection, yield prediction, equipment intelligence, root-cause evidence, and test traceability.

Wafer WFR-2026-08347
Ring Pattern Detected
148Anomalies
34Affected Dies
94.2%Confidence
Module 01 — Rulnix Vision

Detect What the Human Eye Would Miss.

Rulnix Vision analyzes high-resolution inspection imagery to detect, classify, and localize defects across the wafer surface — then clusters them into spatial patterns engineers can investigate immediately.

Defect Detection & Classification

Particle contamination, pattern deformation, edge damage, alignment error, and unknown anomalies.

Spatial-Pattern Recognition

Automatically clusters die-level defects into wafer-scale patterns — rings, edges, streaks, or clusters.

Inspection Trend Analysis

Tracks defect-class frequency across lots, tools, and shifts to surface emerging quality risks early.

Possible Contributing Factors
  • Chamber contamination
  • Uneven deposition
  • Wafer-rotation instability
Module 02 — Rulnix Yield

Protect Yield Before It Slips.

Rulnix Yield scores wafer lots by risk, predicts production loss, and measures whether corrective action actually improved output — turning yield management into a closed loop.

Yield Trend — Line 3

Actual yield vs. target, last 30 days

92.8%

Corrective Action Impact

Plasma Etcher 04 — before / after maintenance

Before Maintenance
86.4%
After Maintenance
93.8%

Illustrative comparison — actual results vary by fab and corrective action.

At-Risk Wafer Lots

Prioritized by predicted yield impact

View all lots
Lot IDPredicted YieldExpected YieldRiskEst. LossConfidencePrimary Risk Factor
B-24183.7%94.1%High$127,00089%Contact failures — Etching Step 87
C-10889.2%94.6%Medium$64,00081%Particle contamination — Deposition
A-31791.5%95.0%Low$21,00076%Minor alignment drift — Lithography
D-09285.9%93.8%Medium$88,00084%Vacuum recovery delay — Etch
Module 03 — Rulnix Equipment

See Equipment Failure Before It Happens.

Rulnix Equipment continuously scores machine health from vacuum, pressure, vibration, and cycle-time telemetry — surfacing degrading tools days before an unplanned failure.

Critical Risk

Plasma Etcher 04

Predicted issue: Vacuum-pump degradation

Failure Probability
78%
predicted within 14 days
Health Score
42/100
Vacuum Recovery Time
+16%
Alarm Frequency
↑ Elevated
Pump Vibration+22%
Pressure StabilityDeclining
Chamber Temp.Stable
Recommended action —

Inspect during the next scheduled maintenance window. Detected changes include increased pump vibration, longer vacuum recovery time, declining pressure stability, and a rise in minor alarms.

Module 04 — Rulnix CauseGraph

From Symptom to Root Cause — With Evidence, Not Guesswork.

Rulnix CauseGraph connects wafer lots, machines, process steps, defect patterns, maintenance events, and test failures into one traceable knowledge graph — so engineers can see exactly why something happened.

Wafer Lot B-214Etching Tool 4Process Step 87Shift B — NightPump Service LogPrior Similar IncidentSYMPTOMFailed ChipDETECTEDElectrical Resistance AnomalyLOCALIZEDContact-Region DefectPROCESSEtching VariationCONDITIONPressure InstabilityROOT CAUSEVacuum-Pump Degradation
Investigation INV-1042

Abnormally high resistance in Batch B-214.

92%
Confidence ScoreProbable root cause identified
92% of affected dies passed through Etching Tool 4
Pressure deviation began 3.5 hours before the affected batch
Similar defect pattern appeared during a previous pump failure
Wafers processed by other tools showed normal resistance
Traced Path
Failed ChipResistance AnomalyContact DefectEtching VariationPressure InstabilityVacuum-Pump Degradation
View audit trail & explainability

Every relationship in this graph is generated from source manufacturing records — inspection logs, MES events, and equipment historian data — with full lineage back to the originating system for audit and review.

Module 05 — Rulnix Test Intelligence

Trace Every Failure Back to Its Origin.

Rulnix Test Intelligence clusters electrical-test failures and traces them back through packaging, process, tooling, and inspection data to their shared manufacturing characteristics.

Units Tested
48,000
Units Passed
45,840
Units Failed
2,160
Pass Rate
95.5%

Failure Clusters

Select a category to trace it back to origin